How we built a custom ecommerce operations platform helping a D2C brand scale from $2M to $15M GMV with 35% operational cost savings.
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A D2C consumer goods brand selling through their Shopify store, Amazon, and retail partnerships. They grew from $2M to $5M GMV in 18 months but operations couldn't keep up.
14 different apps costing $4,200/month
No integration between systems
Manual order reconciliation across channels
Customer service reps juggling 6 screens
Inventory discrepancies causing oversells
4 hours/day spent on inventory reconciliation
3 days to fulfill orders during peak
15% oversell rate during sales events
Returns took 10+ days to process
Finance team spent 5 days/month reconciling
Adding new channels meant 2 weeks of manual setup
No single source of truth for inventory
Customer service scaling meant hiring linearly
Marketing had no real-time LTV data
**Inventory Truth:** Single source across Shopify, Amazon, and warehouses
**Order Management:** Automated routing to fulfillment centers
**Fulfillment Optimization:** Intelligent split shipping
**Returns Portal:** Self-service returns with automated processing
**360° Customer View:** Order history, support tickets, returns
**AI Support Agent:** Handled 60% of inquiries automatically
**Fulfillment Visibility:** Real-time order status
**One-Click Actions:** Refunds, replacements, expedited shipping
**Real-Time P&L:** Per-order contribution margin
**Channel Performance:** LTV by acquisition channel
**Inventory Velocity:** Sell-through rates by SKU
**Automated Reconciliation:** Bank vs. platform matching
**Peak Season Readiness:** Automated scaling
**Returns Automation:** QR codes, auto-generated labels, 3-day processing
**Inventory Alerts:** Proactive reorder notifications
**Customer Communications:** Automated order and shipping updates
**Frontend:** Next.js, React, Tailwind CSS
**Backend:** Node.js, Python (AI services)
**Database:** PostgreSQL, Redis
**Infrastructure:** AWS (ECS, RDS, Lambda, SQS)
**Integrations:** Shopify API, Amazon SP-API, Stripe, ShipStation
**AI/ML:** Custom classifiers, OpenAI API
| Metric | Before | After | Improvement |
|---|---|---|---|
| Inventory Reconciliation | 4 hours/day | Real-time | 100% reduction |
| Order Fulfillment Time | 3 days | 12 hours | 83% improvement |
| Oversell Rate | 15% | 0.2% | 98.7% reduction |
| Return Processing Time | 10 days | 2 days | 80% reduction |
| Customer Support Efficiency | 1.5 hours/ticket | 0.3 hours/ticket | 80% improvement |
| Finance Close Time | 5 days | 1 day | 80% reduction |
✅ Scaled from $2M to $15M GMV in 24 months ✅ $500K annual operational savings ✅ 35% reduction in total operational costs ✅ 98.7% reduction in oversells ✅ 60% of customer inquiries handled by AI ✅ 5x improvement in fulfillment speed
"This platform was the missing piece in our growth strategy. We went from 14 disjointed apps to one operations system. The efficiency gains paid for the entire project in 6 months."
— Emily Davis, CEO
**Week 1-2:** Operations audit and discovery
**Week 3-6:** Architecture and integration design
**Week 7-14:** Core platform development
**Week 15-18:** AI and automation features
**Week 19-22:** Testing and optimization
**Week 23:** Go-live and training
**Month 6-12:** Continuous improvement and new channels
**Integration is the foundation:** Without systems talking, you're just shifting bottlenecks
**Automate the 80%:** AI handles the routine; humans handle the exceptions
**Data drives decisions:** Real-time analytics changes how you operate
**Remove friction:** Customer self-service reduces support costs
**Scalability is designed, not discovered:** Build for 10x from day one
Contact us for a consultation. View our ecommerce services
| Metric | Before | After | Improvement |
|---|---|---|---|
| Inventory Reconciliation | 4 hours/day | Real-time | 100% reduction |
| Order Fulfillment Time | 3 days | 12 hours | 83% improvement |
| Oversell Rate | 15% | 0.2% | 98.7% reduction |
| Return Processing Time | 10 days | 2 days | 80% reduction |
| Customer Support Efficiency | 1.5 hours/ticket | 0.3 hours/ticket | 80% improvement |
| Finance Close Time | 5 days | 1 day | 80% reduction |
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